Diagnosing and solving common problems with horizontal autoclaves

A horizontal autoclave is a device that is used to perform a complete sterilization of materials, once they are exposed to high temperatures and pressure, this technology is widely used in clinical environments to ensure complete elimination of pathogens from the work area.

However, there may be common problems related to horizontal autoclaves, so it is important to know the corresponding diagnostics and solutions to ensure proper operation and performance of the equipment.

The most common problems that can occur in horizontal autoclaves

One of the most common problems that can occur with horizontal autoclaves is the leakage of air into the vapor tank; this is due to the presence of cracks or damage to the tank or connections, which causes a loss of pressure.

The solution to this problem is to test the tank for cracks or damage, repair if necessary, ensure proper fitting of the joints, check for damage to the ring seals, seal all connections with heat sealer, replace any defective parts and test the device once all repairs have been made.

Pressure and temperature are another common problem that must be solved in horizontal autoclaves

An additional problem common with horizontal autoclaves is the release of hot air, this is usually related to pressure or temperature, and is caused by a misfit of the flaps, which affects the temperature and pressure inside the tank.

To solve this problem, it is recommended to check the operation and regulation of the flaps, clean and lubricate all moving parts of the autoclave, replace gaskets or seals that are defective or worn, check the water level and ensure that all components are in good condition.

The autoclave pump should also be cleaned and lubricated to avoid problems with the pump when it is used

On the other hand, the problem with the pump is another inconvenience that can occur; if the pump does not work properly, then proper sterilization will not be achieved, this is usually due to the presence of particles or dirt in the pump or tank, or wear of some of its parts.

To solve this problem, the pump motor should be checked, the unit should be thoroughly cleaned, and all parts of the unit should be cleaned and lubricated to ensure proper operation.

Make a good disassembly and assembly when cleaning the tank of the horizontal autoclave

An additional problem with horizontal autoclaves is the activation of the off mode, this is caused by air trapped anywhere in the autoclave, obstructing vapor suction or pressure discharge from the tank.

The solution to this problem is to empty the tank, disassemble the main feed pipe and clean all its parts to remove trapped air, and then reassemble the parts and start a new sterilization cycle.

Operators should be aware of how to properly maintain autoclaves

In conclusion, common problems with horizontal autoclaves are usually caused by cracks, damage or misfit in the device components.

Therefore, it is essential to know the appropriate diagnostics and solutions to ensure the correct operation of the equipment, if these maintenance measures are correctly implemented the operation of the same will be successful.

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